China IPC Connector Manufacturer | ZOP-54 LV Insulation Piercing Connector for Overhead Lines

In modern low-voltage overhead power distribution networks, safe, fast and long-lasting cable tapping joints are essential for utility companies and electrical contractors. The ZOP-54 LV Insulation Piercing Connector (IPC) stands out as a reliable overhead cable fitting widely used for outdoor ABC aerial bundled cable branches. Thanks to its no-strip piercing design, standardized shear-head bolt and weatherproof polymer housing, it has become a mainstream choice for global power projects.

What is an LV IPC Connector ZOP-54?

The ZOP-54 insulation piercing connector is a dedicated overhead cable tapping component engineered to form stable electrical connections without stripping cable outer insulation. Equipped with tin-coated aluminum piercing teeth inside the clamp body, it penetrates cable insulation evenly once the standard torque is reached via shear-head bolt tightening. It creates gas-tight low-resistance contact with both copper and aluminum conductors, cutting construction time and lowering on-site operation risks greatly.      

Specification:

Key Features of ABC Overhead LV IPC ZOP-54

• Wide cable application range: 16-150 mm² for main line, 4-50 mm² for tap line
• Simple installation with hex shear-head bolt
• Durable materials, anti-corrosion stainless steel bolt and washer, UV resistant Polymer body
• Compatible with bimetallic cables; fitted with tincoated aluminum teeth
• Outdoor-grade waterproof performance: IPX68
• Cost-effective solution from direct China factory

Application

The single-bolt ZOP-54 piercing connector is built for creating reliable branch taps from main LV overhead aerial bundled cables (ABC) in 1 kV power distribution systems. No cable cutting or insulation stripping is required for installation; only a hex key is needed.

Main application scenarios:

• Urban and rural low voltage overhead power distribution networks
• Municipal street lighting service drop tapping
• Residential overhead power service connections
• Off-grid small‑scale solar and wind power distribution lines
• Outdoor low voltage signal and control cable branches

Why Choose Jera Line as Your ZOP-54 IPC Connector Supplier?

As a leading manufacturer with more than 10years’ experience in this industry, Jera Line offers the following core advantages:

• Competitive Price: Direct factory based in China,Jera Line operates as a factory-direct supplier, controlling the entire production process. 
• Wide Range IPC Portfolio: Jera Line’s ZOP series IPCs are suitable for different sizes of cables as well as for various applications, which include:

1. Surge arresters
2. Bare insulated cables
3. MV overhead ABC cables
4. LV overhead one core cable lines

• Large-Scale Production Facilities: Jera Line uses over 5,000㎡of  facility area for manufacturing, with large-scale production facilities such as moulding and tooling machines, plastic injection machines, drilling machines, cutting machines, assembling workshop and etcetera.
• European Testing Standards: Jera Line’s IPCs strictly according to international standards such as EN-50483-4 and NF C 33 020. Product quality and reliability are ensured through third-party testing reports.
• OEM and ODM Service: Jera Line provides professional OEM and ODM services and deliver maximum feasible support for projectspecific requirements.

Conclusion

In overhead power network construction, connection reliability directly determines long-term operation safety. The ZOP-54 LV Insulation Piercing Connector delivers a cost-effective, easy-to-install and fully certified tapping solution for 1kV ABC overhead lines. Its broad cable compatibility, anti-corrosion conductive parts and durable outdoor housing make it the ideal IPC choice for utility firms, electrical contractors and worldwide distributors.

With over a decade of focus on LV & MV overhead cable accessories, Jera Line acts as your reliable long-term technical and supply partner rather than just a product supplier. If you need product catalogs, free test samples or factory quotations for ZOP-54 and full ZOP series IPC connectors, please feel free to contact us for further details.