A mechanical cable connector is a mechanical device that connects cables to equipment or cables to each other, typically used for low-voltage and medium-voltage underground cable connections. Its primary function is to ensure stable electrical conduction while also providing mechanical fixation to ensure a reliable connection. It serves not only as a "bridge" for circuit transmission but also as a key component in safeguarding the safe operation of equipment.
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Components |
Materials |
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Body |
Tin-covered aluminum alloy |
|
Shear head bolt |
Aluminum alloy |
Although the components of mechanical cable connectors look very simple, they are actually quite complex to produce. The shear head bolts are the core component of mechanical cable connectors, and they need to be high-precision.
When using to tighten the shear head bolt, since it has been pre-set to a required torque, it is only needed to tighten the bolt until the nut has been sheared off without worrying about over-tightened or under-tightened.
In electrical systems, the installation quality of mechanical cable connectors must maintain a high level of consistency. The shear head bolts ensure that the torque value of each installation is completely uniform through mechanical structures.
After the shear head bolt fractures, the head cannot be reused, effectively preventing unauthorized personnel from dismantling or adjusting the connector at a later stage. Additionally, the fractured bolt head serves as an intuitive indicator of "qualified installation," making it easier to verify the installation quality
Jera Line is a leading manufacturer located in China. Jera Line specializes in LV and MV cable infrastructures for over ten years, and has a wide range of mechanical cable connectors for different cable sizes.
Jera Line produces a wide range of mechanical cable connectors, which include:
Mechanical cable connectors for LV
Mechanical cable connectors for MV
Jera Line has established over 5000㎡ workshops, including:
Its drilling machine is highly automated; it only needs to be preprogrammed and will work automatically. Reducing manual intervention helps enhance product consistency and ensure high precision of products.
Jera Line not only tests products in its own laboratory, but also applies for testing by an independent laboratory to obtain a third-party test report that complies with IEC-61238-1.
Jera Line’s approach to quality and cost control begins with material integration. The question of “How to align materials with product applications?” has a direct bearing on product quality and production efficiency. Raw materials are particularly important in the production of high-precision parts. Ensuring good quality control of raw materials is the first and a very important step in Jera Line’s quality control process.
Jera Line offers OEM and ODM solutions to its customers. We are open to incorporating customers' logos or brands. At the same time, we are delighted to work together with customers to develop new products. Sending samples from customers would be helpful, as they can provide references for quality and design considerations.
Cooperating with a factory like Jera Line is quite a wise and strategic business decision. This factory partnership brings multiple advantages, particularly in terms of cost-effectiveness and product quality assurance. Jera Line’s capability to manufacture high-precision parts enhanced its competitiveness against other suppliers.
Please feel free to contact if you have any questions.
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